TA750SN / VT650ST / VT170SO - device combination
comprising Thermo-Analysis / VAC-Test / Density Index Analysis
This IDECO TA & VT device combination contains three systems that are connected to each other in a modular way:
The IDECO Thermo-Analysis TA750SN, the VAC-Test System VT650ST and the Density Index Analysis System VT170SO.
Thermo-Analysis
The IDECO® Thermo-Analysis system, is a qualitative measuring system for the simple determination of grain refining and the modification of liquid aluminium alloys. The system records the cooling process of a metal sample in detail and analyses it automatically. The temperature acquisition and measurement results are graphically displayed.
- All measurements are identified and documented.
- It is designed as a mobile device for flexible use in production operations.
- The sensor technology is calibrated by IDECO as standard with a certificate and seal.
- The sample ingots and temperature sensors used are reusable, therefore conserving resources and reducing costs.
- A (one-handed lever) device for precise positioning and for lowering again afterwards enables the safe and simple use of the thermal sensor.
- Fan cooling of the sample ingots to room temperature guarantees consistent testing success and a good level of reproducibility.
- The IDECO Thermo-Analysis system is network-compatible as standard and therefore offers every possibility for integration into the in-house QA system and for further processing of the data (e.g. with the IDECO "QS-Master" software) to facilitate evaluation of the measurements in even greater detail (derivative functions, energy coefficients, comparison curve analysis, magnification) (see also Quality Management / Software).
VAC-Test & Density Index Analysis System
The IDECO VAC-Test & Density Index device is a system for simple determination of the pore potential of liquid aluminium alloys. In order to determine the actual pore potential, a sample is taken from the melt to be tested using a sampling ladle. After casting in two special sample crucibles, one sample solidifies at atmospheric pressure and one at 80 mbar absolute pressure.
Once the samples have cooled down, the density index is determined on the Density Index Analysis System according to Archimedes' principle. The density index represents the percentage density difference of the two samples created.
- Quick and easy determination of the melt quality by the caster
- The sample crucibles are reusable.
- Combining the VAC-Test System for sample preparation and the Density Index Analysis System in one device enables quick and centralised operation.
- Fan cooling of the sample crucibles to room temperature guarantees consistent testing success
- Infinitely variable working vacuum for precise vacuum setting.
- The scales and vacuum technologies are calibrated by IDECO as standard with a certificate and seal.
- The system is designed as a mobile device for producing "density index" samples, and is ideal for flexible use in production operations.
Tabular overview of the current measurements with sample identification and measurement result.
User-related identification of each measurement (e.g. "article", "customer", "batch", "furnace", "alloy", etc.) with plausibility check
Self-configurable selection or validation lists can simplify sample identification and avoid input errors.
Automatic measured value identification for frequently recurring entries, e.g. for follow-up measurements
Automatic recording and analysis of the cooling process of the metal sample with simultaneous graphic display
Detailed graphic display of the measurement result with indication of the points with thermal relevance. This enables verification of the measurement result.
Search and filter function for all stored measurements
Thermo-analysis measurements can be subsequently supplemented with additional data (e.g. VAC-Test / spectral / temperatures) and a comment
VAC-Test measurements can also be documented separately (without thermo-analysis measurement)
Printout of measurements on a local or network printer (if available)
Customised software adaptations are of course possible
Secured system ("kiosk mode"). No access to the operating system for the operator
Manual backup of measurements on USB data carrier
Further individual functionalities are possible when connected to a network, e.g.:
- Import of master data to facilitate or secure identification input
- Import of alloy-related or article-related min./max. target values for results evaluation
- Automatic transfer of additional data from other devices (e.g. spectral analysis)
- Automatic export of measurement results to a CSV file
- Automatic data backup to a network folder
Calibrated temperature reading acquisition with 60 measurements per second
Evaluation range from 700 - 480 °C (changes possible)
Highly accurate temperature resolution of 0.1 K
Automatic sensor system: Automatic raising and lowering for safe and simple temperature recording
Fanless industrial PC: Intel ATOM CPU, SSD, Windows 10 IoT LTSC
Compact keypad with wipeable dust protection membrane
15" LED monitor
Interfaces: USB, Serial D-Sub, Network RJ45
Fan drawer for cooling the sample ingots to room temperature
Can be used as a table-mounted device or a compact mobile device
Side casting ladle rack included
CE conformity
Tested according to DGUV provisions
- Visualisation of the measurement results with 2 LED lights
Additional visual display (green / red) of the setpoint ranges with two further LEDs for quick and simple display of "OK" or "not OK" - Spectral Data Transfer Module
Software add-on module for automatic conversion of the measurement data of an existing spectral analysis device to provide the data for thermo-analysis - "NO-ANA" module
Software add-on module for recording the temperature curve without automatic analysis, e.g. for alloy development and research - Extended temperature evaluation range possible
Oil-lubricated rotary vane vacuum pump
Precision double capsule vacuum gauge 100 - 1 mbar / calibrated
Vacuum chamber with sight glass
Fan drawer for cooling the sample crucibles to room temperature
Casting ladle rack included
Container for cooling the "Density Index" samples
CE conformity
Tested according to DGUV provisions
- Module for vacuum monitoring
Acrylic glass door
Simple immersion of samples via sliding system with level adjustment
Dust-proof and splash-proof
Anti-vibration mat
CE conformity
Tested according to DGUV provisions
- Design Mobile device combination of Thermo-Analysis, VAC-Test and Density Analysis produced from a powder-coated steel structure and anodised aluminium cladding and racks. With industrial fixed and swivel rollers with brake
- Dimensions approx. W: 1100 x D: 630 x H: 1480 mm
- Weight approx. 230 kg
- Energy
- 230V / 50Hz
- 115V / 60Hz
- 127V / 60Hz
- and more
We provide a 24-month warranty. The prerequisite for this is annual servicing by IDECO GmbH. (12-month warranty with 3-shift operation)
- Coated sampling ladle
- Coated sample crucible
- Rack for sampling ladle
- Crucible tongs
- Lab beaker
- Replacement vacuum fluid for vacuum pump
- Ingot holder
- Ceramic sample moulds
- Temperature sensor
- Ceramic sleeves
- Tool paste
- Operating manual
